Machine Facilities List Date
printed: 7/31/03
Revised: 7/31/03
CNC Lathe Approved:
Mazak Multi-Plex Twin Spindle Machine with Automatic Chucking System
(2) 25 hp. Spindles
Max. Swing 15.35"
Max. Length 46.45" (both spindles in home position)
Max. Part Dia. with Automatic Chucking System 7.08"
Max Part Length with Automatic Chucking System 5.90"
Max. Dia. Thru Spindles 2"
Mazak Multi-Plex Twin Spindle Machine with Gantry Loader
(2) 25 hp. Spindles
Max. Swing 15.35"
Max. Length 46.45" (both spindles in home position)
Max. Part Dia. for Automatic Loading 7.87"
Max. Part Length for Automatic Loading 4.72"
Max. Dia. Thru Spindle 2"
Mazak Super Quick Turn 28 - 60" Centers
30 hp. Spindle
Max. Machining Dia. 16.25"
Max. Machining Length 60.35"
Max. Dia. Thru Spindle 3"
Mazak Super Quick Turn 28M - 60" Centers
30 hp. Spindle
10 hp. Rotary Tooling (Live tooling on turret)
Max. Machining Dia. 16.25"
Max. Machining Length 60.35"
Max. Dia. Thru Spindle 3"
Mazak Super Quick Turn 200MS w/SMW Bar Feed
25 hp. Main Spindle
10 hp. Sub-Spindle
5 hp. Rotary Tooling (Live tooling on turret)
Max. Machining Dia. 11.81”
Max. Machining Length 22.7”
Max. Dia. Thru Spindle 2”
Mazak Super Quick Turn 28 - 40" Centers
30 hp. Spindle
Max. Machining Dia. 16.25"
Max. Machining Length 40.75"
Max. Dia. Thru Spindle 3"
Mazak Quadrex 200 - 4 Axis Lathe
30 hp. Spindle
Max. Machining Dia. 10.98"
Max. Machining Length 24"
Max. Dia. Thru Spindle 2"
Mazak Quick Turn 15
20 hp. Spindle
Max. Machining Dia. 9.84"
Max. Machining Length 20.08"
Max. Dia. Thru Spindle 2"
Mazak Quick Turn 10
15 hp. Spindle
Max Swing 9.84"
Max. Machining Length 19.96"
Max. Thru Spindle 1.76"
Mazak Quick Turn 20
20 hp. Spindle
Max Machining Dia. 11.81"
Max Machining Length 17.50"
Max. Dia. Thru Spindle 2"
Mazak
Quick Turn 250
25 hp. Spindle
Max Machining Dia. 12.81"
Max Machining Length 17.50"
Max. Dia. Thru Spindle 2"
CNC
Machine Centers
Mazak V-15 - 4-Axis, 60" X 24"
15 hp. Geared Spindle
X - Axis Travel 60"
Y - Axis Travel 24"
Z - Axis Travel 21.65"
Full 4th Axis CNC Machining Capabilities
Mazak V-655 N – 60” X 25”
25 hp. Spindle
X - Axis Travel 60"
Y - Axis Travel 25"
Z - Axis Travel 25.5"
Mazak AJV-25-405 - 39" X 20"
20 hp. Spindle
X - Axis Travel 39.4"
Y - Axis Travel 20"
Z - Axis Travel 18.1"
Reneshaw Positioning Probe
Mazak V-414/22
10 hp. Spindle
X - Axis Travel 22.05"
Y - Axis Travel 16.14"
Z - Axis Travel 18.1"
Positioning Probe
Vertical or Horizontal CNC Rotary Table
Mazak V-414/32
20 hp. Spindle
X – Axis Travel 32”
Y – Axis Travel 16.14”
Z – Axis Travel 18.1”
Positioning Probe
Mazak Impulse Drilling
& Tapping Machine
KIA
V25-P Twin Pallet Machine Center
7.5 hp Spindle
X – Axis Travel 16.5”
Y – Axis Travel 11.02”
Z – Axis Travel 14.96”
Bridgeport
2 hp. Spindle
X - Axis Travel 18"
Y - Axis Travel 12"
Z - Axis Travel
Knee Travel 14.38"
Quill Travel 4.92"
Program & Design
Pro-Engineer Design System
Auto-Cad Drafting System (Ver. 2004)
Auto-Cad Inventor 5 w/solid modeling
Griffo Brothers Programming, Editing and Program Storage System
Tool Room Lathes
DoAll - 16" X 60"
MorSieki - 24" X 60"
Warner Swassey Turret Lathe
Web 16" X 60"
Hardinge Speed Lathe
Milling
DoAll #2 Horizontal-Vertical
Table Size 12" X 52"
Gorton Mastermill
Table Size 12" X 48"
Kondia Powermill
Table Size 9" X 42"
Bridgeport Mills
Table Size 9" X 42"
Gear Cutting
Spiral and Straight Bevel Gear Dept.
1 - #2 Gleason Straight Gear Generator
Max. Pitch Dia. (10:1 Ratio) 4-1/2"
Max. Pitch Dia. (1:1) 3"
Max DP - 16DP
Max. Face Width - 7/16"
4 - #104 Gleason Straight Bevel Gear Generator
Max. Pitch Dia. (10:1 Ratio) 8-1/2"
Max. Pitch Dia. (1:1 Ratio) 6"
Max. DP - 3DP
Min. DP - 20DP
Max. Face Width - 1-3/8"
1 - #114 Gleason Straight Bevel Gear Generator
Max. Pitch Dia. (10:1 Ratio) 16"
Max. Pitch Dia. (1:1 Ratio) 12"
Max. DP - 2-1/2DP
Min. DP - 16DP
Max. Face Width - 2-1/2"
3 - #2 Gleason Spiral Gear Generator
Max. Pitch Dia. (10:1 Ratio) 20 Spiral Angle 4-5/8"
Max. Pitch Dia. (1:1 Ratio) 20 Spiral Angle 3-1/4"
Max. DP - 16DP
Max. Face Width - 7/16"
13 - #7A Gleason Spiral Bevel Gear Generator
Max. Pitch Dia. (10:1 Ratio) 30 Spiral Angle 8-1/2"
Max Pitch Dia. (1:1 Ratio) 30 Spiral Angle 6"
Max. DP - 4DP
Max. Face Width - 1-1/4"
5 - #106 Gleason Spiral Bevel Gear Generator
Max. Pitch Dia. (10:1 Ratio) 8-1/2"
Max Pitch Dia. (1:1 Ratio) 6"
Max. DP - 4DP
Max.Face Width - 1-1/4"
3 - #108 Gleason Spiral Bevel Gear Generator
Max. Pitch Dia. (10:1 Ratio) 8-1/2"
Max. Pitch Dia. (1:1 Ratio) 6"
Max. DP - 4DP
Max. Face Width - 1-1/4"
2 - Grotomat Bevel Gear Deburring Machine
3 - #13A Gleason Cutter Sharpeners
2 - #15 Gleason Cutter Truing Gages
Spur, Helical, and Worm Gear Dept.
1 - Mitsubishi GC-20 "CNC" Gear Hobber
5 - Axis
AGMA Class 10 Capabilities
Max. Gear Dia. 7.9"
Max. DP 4
Max. Swivel Angle 45 D.
1 - Mitsubishi GD-20 "CNC" Gear Hobber
5 - Axis
AGMA Class 10 Capabilities
Max. Gear Dia. 7.9"
Max. DP 4
Max. Swivel Angle 45 D.
1 - Mitsubishi GD-10 "CNC" Gear Hobber
5 - Axis
AGMA Class 10 Capabilities
Max. Gear Dia. 5.9"
Max. DP 6
Max. Swivel Angle 45 D.
1
- Mitsubishi ST 40
“CNC” Gear Shaper w /Programable Helix Angle
Max. Gear Dia.
External - 15.75”
Internal - 9.84”
Max. DP 3.1
Max. Stroke - 4.5”
Max. Helix Angle - +/- 36
1 – UT . MA LC35-NC4 3 axis “CNC” Hobb Sharpener & Tool Grinder
6 - #6-10 Barber Coleman Hobbs
1 - #16 – 36 Barber Coleman Hobb
1 – Pfauter P-403 Hobber
1 – Koepfer Model #151 Gear Hobber
3 - 6 X 20 Pratt & Whitney Thread Mills
1 - 48" Hammond Rotary Gear Polisher
Drilling
Natco H6, 12 Spindle
Deca, 14 Spindle
Clausing 4 Head Gang Drill w\Tapping
Delta 4 Head Gang Drill w\Tapping
Broaching
Pioneer VT 1045 Vertical Broach
10 ton
54" Pull
BSM – 54 Horizontal Broach
10 Ton
58” Pull
Shaft Straightener
Dunkers HR-10 Straightening Press
10 ton
144" Travel
Cutting
Hemsaw Vertical Automatic Band Saw
DoAll Metalmaster Band Saw
DoAll Horizontal Production Saw
Honing
Sunnen MBB 1660
Welding
Telarc 300 w\Millermatic Wire Feed
Miller Syncrcrowave 350
Miller 250 Twin AC-DC Welder
Portable Gas Welding Equipment
Finishing Dept.
Empire Media Blasting Cabinets 4' X 3'
Vibratory Finishing Equipment
Bader Grinding & Polishing Equipment
Sioux Air Grinding Equipment
Inspection
Equipment
M
& M Sigma 3, CNC Gear Inspection System
SPC Computer System
M & M Total composite roll tester w/gear analyzing software
B&S Micro-Hite 350 measuring system
Internal Tool Certification Program
14" Optical Comparator w/micro processor & recorder
Analog Comparator (.0000010)
Sheffield Gauging
Digital Rockwell Hardness Tester
Digital Height Gages
(14) #6 Gleason Gear Testers
(1) #13 Gleason Gear Tester
(1) #104 Gleason Gear Tester
Fellows 12 H Gear Lead Checker w/recorder
Fellows 12 M Gear Invalute Checker w/recorder
Misc. Certified Tooling
(Micrometers, Gage Blocks, Ring Gages, Bore Gages, etc.)